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  Lecturer : Assoc Prof Dr Razak Rahmat (Department of Polymer Engineering) Assoc Prof Hanizam Sulaiman Semester : Semester I 2010/2011
  Synopsis : This course introduces students to processing of thermoplastic and composite materials in general. Details fundamental of polymer processing such as extrusion and injection moulding will be emphasized. Element of product design will also be covered in this course. The course will further discuss and explain the preparation and manufacture of fibre reinforced polymer composites. Course Outcomes : By the end of the course, students should be able to: demonstrate the fundamental of polymer processing i.e. materials mixing examine the extrusion process, extruder components and types of extruder and analyze the flow theory, extrusion parameter and products defect. examine the injection moulding cycle, the major injection moulding components and analyze the products defect. outline the preparation, applications and type of fibre reinforcement. compare and classify the composite manufacturing processes. derive and calculate stress, strain and modulus for a given problem of unidirectional composite.
  This work, MKR1153 Polymer Technology II by Assoc Prof. Dr Razak Rahmat (Department of Polymer Engineering) and Assoc Prof Hanizam Sulaiman is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 3.0 Unported License

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  Chapter 1: FUNDAMENTALS OF POLYMER PROCESSING

  • Introduction
  • Types of material mixing
  • Methods of Material Mixing
    

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  Chapter 2: EXTRUSION

  • Introduction
  • Extrusion Properties
  • Mechanism of Flow Along an Extrusion Screw
  • Flow Analysis
  • Aspects of Product Quality
  • Twin Screw Extrusion
  • Screw and Die Characteristics
  • Extrusion-based Processing Methods

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  Chapter 3: INJECTION MOLDING

  • Introduction
  • Injection Molding Properties
  • Molding Cycle
  • Injection Molding Units
  • Aspects of Product Quality
  • Sprueless Mold
  • Injection Molding-based Processing Method
  • Designing with Plastics
    

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  CHAPTER 4: INTRODUCTION TO COMPOSITE

  • Composite Definition
  • Types of Composite
  • Forms of Reinforcement
  • Applications

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  CHAPTER 5: MATRICES

  • Unsaturated Polyester Resin
    
  • Epoxy Resin
    
  • Vinylester Resin
    

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  CHAPTER 6: COMPOSITES MANUFACTURING TECHNIQUES

  • Hand Lay-up
    
  • Spray Lay-up
    
  • Filament Winding
  • Pultrusion
  • Resin Transfer Moulding
  • Compression Moulding
  • Vacuum Bagging

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